When we launched the LaserFelt line, our goal was to provide a specialized material that could handle the most rigorous technical demands while offering a beautiful, tactile finish. To truly showcase the capabilities of our laser cut felt and the precision of our fabrication team, we recently completed a flagship project: a massive 50-inch wide, multi-layered heraldic crest.
This installation serves as a testament to what is possible when high-performance materials like EcoRigid and EcoFelt meet professional laser cutting services.
Crafting a piece of this scale requires more than just a large laser bed; it requires a deep understanding of material behavior. The crest features a complex griffin and raven design set against a high-detail geometric lattice.
To achieve this, we utilized our multi-layer fabrication process:
Structural Integrity with EcoRigid: The 50-inch frame is built on a foundation of EcoRigid. This high-density polyester felt provides the necessary stiffness for large-scale wall art, ensuring the piece maintains its shape without the need for heavy internal bracing.
Detailed Aesthetics with EcoFelt: For the intricate feathers of the ravens and the vibrant red of the “Omni Luci Est Umbra” banner, we utilized our softer EcoFelt.
Zero-Fray Edges: One of the primary advantages of our laser cutting service is the thermal seal. The laser cauterizes the edge of the polyester felt as it cuts, ensuring that even the most microscopic lattice details remain crisp and free of fraying forever.
Whether you are an interior designer looking for acoustic wall branding or an artist pushing the limits of textile art, our laser cut felt offers a unique combination of benefits:
Lightweight Durability: Unlike wood or acrylic, large-scale felt installations are incredibly easy to mount and won’t shatter or crack.
Acoustic Absorption: Beyond the visual impact, these 3D layers help dampen ambient noise, making them ideal for modern office environments and lobbies.
Unlimited Complexity: Our technology allows for “impossible” cuts—intricate patterns that would be physically impossible to achieve with traditional die-cutting or CNC routing.
At LaserFelt, we thrive on “crazy” ideas. This 50-inch crest is just one example of the custom fabrication we handle daily in our Columbus, Ohio shop. If you have a vision for a unique branding piece, an acoustic installation, or a custom textile product, our team is ready to help you navigate the material selection and design process.
Ready to start your own project? Visit our Custom Orders page to get a quote, or explore the full range of fabrication capabilities offered by our parent company, Laser Cutting Shapes.
